Cage Code60271

Fabrication of an Aluminum Connector Bracket Component for a Test and Measurement System

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Fabrication of an Aluminum Connector Bracket Component for a Test and Measurement System
Fabrication of an Aluminum Connector Bracket Component for a Test and Measurement System

At Morris & Broms, LLC, we manufacture thousands of different metal parts and assemblies for a myriad of industries. The component shown here is a bracket that is used in an advanced data acquisition system, and is an example of our extensive fabrication capabilities. The bracket is constructed of 0.063" thick 5052-H32 aluminum, which is a wrought aluminum alloy with excellent strength, corrosion resistance and formability characteristics. We work with a wide array of materials and use only high quality metals that meet applicable AMS, ASTM, and ASME standards.

To create the bracket, the aluminum pieces were sheared, punched, and formed on CNC equipment to tolerances as tight as + 0.003" / - 0.000". The assembly was finished with a yellow chromate conversion coating for added corrosion resistance. It measures 4.445" in length, 2.844" in width, and 2.281" in height. Dimensional and visual inspection procedures were followed to verify part conformance to all customer supplied CAD drawings and technical specifications. This is an active part that is typically produced in 50 piece runs with a lead time of 4 weeks. For additional details about this aluminum fabrication project, see the table below, or contact us directly.

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Aluminum Connector Bracket Component Project Highlights

Product Name
Bracket, Connector
Product Description
Component Part of a high-end data acquisition / data recorder system
Capabilities Applied/Processes
Primary:
Shearing
CNC Punching
CNC Press Brake Bending
Drilling, Countersinking, Reaming
Time Saver
Secondary:
Deburring
Line Grain Sanding
Yellow Chromate Conversion Coating
Overall Part Dimensions
Product Length: 4.445”
Product Width: 2.844”
Product Height: 2.281”
Tightest Tolerances
+ 0.003” / - 0.000”
Material Used
5052-H32 Aluminum per AMS QQ-A-250/8
Material Thickness
0.063”
Material Finish
Yellow Chromate Conversion Coating
In process testing/inspection performed
Dimensional Inspection, Visual Inspection
Industry for Use
Test and Measurement Equipment Manufacturer
Volume
50 (Per typical run)
Delivery/Turnaround Time
4 weeks
Delivery Location
Northeastern United States
Standards Met
Customer Specifications, CAD Drawing

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